Nitrogen generator–Nitrogen purity: 99.5%

Supports customization with a processing capacity of up to 70630 CFM (cubic feet per minute).

Design features

Fully Automatic Operation:Automatic start/stop and operating-cycle switching provide fully automated system operation.
PLC-Controlled Pneumatic Valves:Pneumatic valve switching is automatically controlled by the PLC, ensuring accurate sequencing and reliable operation.
Real-Time Nitrogen Monitoring:Nitrogen purity and flow rate are continuously monitored online in real time.
Off-Spec Nitrogen Alarm & Protection:An alarm is activated when nitrogen purity falls below the specified value. If the off-spec condition persists for a preset period, the system automatically shuts down for protection.
Automatic CMS Compaction System:Equipped with an automatic Carbon Molecular Sieve compaction device to maintain proper packing density and help prevent CMS pulverization caused by bed movement.
Digital Touchscreen Display:The digital touchscreen provides real-time display and monitoring of key operating parameters, including pressure, nitrogen purity, flow rate, and system operating status.
Energy-Efficient Pressure Equalization:An optimized unequal-pressure equalization process improves nitrogen recovery efficiency and indirectly reduces overall energy consumption by approximately 5%.

The PSA (Pressure Swing Adsorption) Nitrogen Generator operates with two pressure vessels (adsorption towers) that alternate between adsorption and regeneration cycles. Each tower is filled with Carbon Molecular Sieve (CMS), a specialized adsorbent that selectively adsorbs oxygen molecules from compressed air.Compressed air enters Tower A, where oxygen molecules are preferentially adsorbed by the CMS, while nitrogen passes through the adsorption bed and is collected as product gas. While Tower A is in the adsorption cycle, Tower B simultaneously undergoes depressurization and regeneration. During regeneration, the oxygen previously adsorbed by the CMS is desorbed and discharged to the atmosphere with the assistance of a small amount of nitrogen purge gas.When the CMS in Tower A reaches its predetermined adsorption capacity and Tower B has completed regeneration, the system automatically switches operating modes: Tower B begins adsorption while Tower A undergoes regeneration. The two towers continuously alternate between adsorption and regeneration under automatic PLC control, ensuring a continuous supply of nitrogen at the specified purity.

To ensure stable nitrogen purity and efficient long-term operation, the nitrogen generator should be used under the following recommended conditions:

  • Nitrogen purity: 99.5%
  • Inlet pressure: 0.5–0.8 MPa
  • Inlet temperature: ≤ 40°C
  • Nitrogen dew point: ≤ -40°C
  • Ambient temperature: ≤ 40°C
  • Switching cycle: 45–60 seconds
  • Voltage / frequency: 220V / 50Hz
  • Noise level: ≤ 75 dB

For the best performance, the generator should be supplied with clean and stable compressed air. Proper pre-treatment, including air filtration and drying, is recommended to protect the carbon molecular sieve, improve nitrogen generation efficiency, and extend equipment service life.

ModelNitrogen Production (m³/h)Inlet Pipe SizeOutlet Pipe SizeOverall Dimensions (H × L × W, mm)Effective Air Consumption (m³/min)
LYZD-C1212DN15DN151500 × 850 × 5000.60
LYZD-C2020DN20DN151800 × 900 × 6001.00
LYZD-C3535DN20DN152150 × 1350 × 6001.75
LYZD-C5050DN25DN252456 × 1500 × 7002.50
LYZD-C6060DN32DN252400 × 1100 × 7003.00
LYZD-C7070DN32DN252600 × 1150 × 8003.50
LYZD-C9090DN40DN402600 × 1200 × 8004.50
LYZD-C100100DN40DN402638 × 1750 × 7655.00
LYZD-C120120DN40DN402600 × 1500 × 9006.00
LYZD-C130130DN40DN402750 × 1600 × 9006.50
LYZD-C150150DN50DN402750 × 1750 × 9007.50
LYZD-C220220DN50DN402920 × 2400 × 125011.00
LYZD-C250250DN65DN502890 × 2200 × 120012.50
LYZD-C290290DN65DN502360 × 2350 × 120014.50
LYZD-C330330DN65DN502890 × 2300 × 120016.50
LYZD-C370370DN65DN502900 × 2500 × 135018.50
LYZD-C400400DN80DN652900 × 2500 × 135020.00
LYZD-C440440DN80DN652900 × 2500 × 140022.00

Note:The data listed in this table are based on the adsorption pressure of 0.8MPa (gauge pressure) as the raw air, 20°C ambient temperature, and 80% relative humidity as the design basis. The data provided in this sample is for reference only.

The 99.5% PSA Nitrogen Generator is widely used in industries that require a stable and economical nitrogen source for production, packaging, protection, and inerting.

Manufacturing and Industrial Processing

Suitable for general industrial applications that require continuous nitrogen supply, including production lines, pneumatic systems, and protective atmospheres.

Metal Processing

Used in metal fabrication and related industrial processes where nitrogen helps reduce oxidation and improve process stability.

Plastics and Injection Molding

Provides nitrogen for molding and production processes where stable gas supply can help improve product consistency and operational efficiency.

Electronics Assembly

Supplies clean nitrogen for assembly and manufacturing environments where oxidation control and process stability are important.

Powder Metallurgy

Used in powder processing and sintering-related applications that require controlled atmospheres and reduced oxygen exposure.

Food and Beverage Packaging

Widely used for nitrogen flushing and modified atmosphere packaging (MAP) to reduce oxidation, maintain product freshness, and extend shelf life.

Chemicals and Petrochemicals

Suitable for nitrogen blanketing, pipeline purging, and the creation of inert gas environments to improve safety and protect sensitive materials.

Laboratories and Precision Equipment

Used for gas chromatography, laser cutting, and scientific instruments that require a stable on-site nitrogen source with reliable purity.

Explore More Industry Applications

Lingyu offers much more than top-quality compressed air dryers:

– As an air treatment and gas purification manufacturer, we can meet all your compressed air quality and industrial gas needs. This includes various filtering equipment and customized air quality services.

– Our company is always ready to provide explanations. Just share your air quality requirements and we can develop the best system for you.

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